Skills cultivated over many years and the latest technology.
We take pride in our quality and technology, and have always been committed to producing products with sincerity.
In recent years, we have been focusing on the development of new processed seasonings such as mentsuyu, Shira Dashi, and tare, which are rooted in local tastes.
In this context, in order to continue making products that our customers can use with confidence, and in order to respond to future needs, with a focus on safety and security, we have built a new factory equipped with a state-of-the-art production system that is capable of efficiently producing a wide variety of high-quality products.
In our safe and hygienic working environment, we are constantly striving to improve our technology and control the quality of our products.
However, no matter how advanced the equipment, it is the eye of the expert craftsman that is the final decision maker. New aspects are of course new and modern, and more proficient skills are used for aspects where traditions are to be protected. We are proud of what we have inherited over the years, and we work on our products every day.
Bottle filling machine for soy sauce, soup, dashi, and ponzu sauce
Filling and packaging factory for soy sauce and soy sauce-based products. De-laminated bottles, PET bottles, bag-in boxes and cans are filled and packaged at this factory. Estimated number of bottles filled per minute: 1.8 L: 40 bottles, 1 L: 60 bottles, 500 ml: 80 bottles, 360 ml: 80 bottles, 200 ml: 80 bottles.
Bottle filling machine for Ramen soup, champon soup, yakiniku tare
PET bottle sizes are 1 L and 1.8 L. It is possible to fill six bottles of two liquids at a time. For heated products (e.g. yakiniku tare), liquids are poured while the temperature of the container is maintained to filling temperature +10°C. After the bottles have been inverted and air washed, the liquid is sent from a pressurized tank to the filling hopper nozzle with the force of the air pressure. Bottles are filled with a weight filler and the filling volume is controlled by a pre-set weight. The filling speed is 20 bottles/minute for 1 L and 10 bottles/minute for 1.8 L.
Stand pack filling machine for champon soup and udon soup
Bag making, filling, and cutting of stand packs from roll film. At present, only "Wang" and "Karo" are produced. The filling speed is 35 items/minute for 80 g.
Pack filling machine for Pot Soup
This machine fills stand packs (such as simple pot soup) and three-way sealed packs. Filling two liquids is possible. With 8 arms, the machine performs the following processes: bag feeding ⇒ printing ⇒ opening ⇒ filling the liquid ⇒ filling the oil ⇒ heating and pressing ⇒ reheating and pressing ⇒ crimping. Auto checker available. The filling speed is 23 packs/minute for 720 ml pot soup.
1 kettle, 13 stages x 3 rows. A maximum of 702P (18P per stage) of 720 ml stand packs can be sterilized at a time.
The warehouse is directly connected to the factory by a sheet shutter, making it a safe system. Bar code stock control system for all products, with a maximum capacity of 800 pallets.
Quality Control Room
In order to ensure that our products are always safe to use, Nibishi has established its own standards for quality control. We carry out inspections not only when receiving raw materials, but also during each process. We also carry out further microbiological tests after the product is finished.